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High frequency induction heater for diamond Saw Blades segment 800-3000mm

High frequency induction heater for diamond Saw Blades segment 800-3000mm

    • High frequency induction heater for diamond Saw Blades segment 800-3000mm
    • High frequency induction heater for diamond Saw Blades segment 800-3000mm
    • High frequency induction heater for diamond Saw Blades segment 800-3000mm
    • High frequency induction heater for diamond Saw Blades segment 800-3000mm
    • High frequency induction heater for diamond Saw Blades segment 800-3000mm
    • High frequency induction heater for diamond Saw Blades segment 800-3000mm
  • High frequency induction heater for diamond Saw Blades segment 800-3000mm

    Product Details:

    Place of Origin: China
    Brand Name: EFFEMAX
    Certification: No
    Model Number: automatic

    Payment & Shipping Terms:

    Minimum Order Quantity: 1 set
    Price: 10000-30000USD/SET
    Packaging Details: fumigation free wooden case
    Delivery Time: 25 days
    Payment Terms: T/T
    Supply Ability: 50 set/m
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    Detailed Product Description
    Diameter: 800-3000mm Application: Welding Diamond Segment
    Type: Automatic

    High frequency induction heater for diamond Saw Blades segment 800-3000mm

     

    This machine uses touch screen control and HMI operation, automatically control of welding time, equipped with tank photoelectric detection system, positioning and rotating saw blade body and feed segment and wire automatically, high accuracy positioning, feed wire second time for last tooth to ensure the welding strength. Bilateral independent fans to improve cooling speed, automatic alarm display for easy troubleshooting. It can complete welding process automatically and easy to operate.

     

    Features

    Segment and saw disc automatic centering

    Configure water tank photoelectric system, automatic positioning saw blade and automatic alarm for fault running

    Adjustable for R/F segments, L/T segments, brazing time, cooling time, brazing tooth number, skip brazing according to actual demand.

    Automatic feeding solder, brushing flux, automatic centering,at the last segment, it will feed solder two times to ensure the end teeth brazing strength

    With touch screen control and HMI operation

    Easy to operate and maintaince

    Applicate for brazing segments for stone cutting saw blade

     

    Process

    The process of electric induction brazing is shown and explained while watching the machine in action that automates parts of this process, with the aid of manually pushing buttons at the right time and manually adding necessary materials for the brazing of the diamond blade to be completed. Diamond blades are used for cutting materials that are especially tough to cut through, such as stone, concrete or asphalt. Segments eventually wear out with heavy use and then need to be replaced to make the blade effective again for cutting through tough materials. This video shows the process of soldering new diamond segments around the outside edge of a large blade.

    After stripping it, will clean it with an air sander, it is important that the surface is clean when soldering so all will bond to it, now it will go through the heat cycle, 24 seconds, segment gets red, not it is going through the cooling cycle, the indexer, clamp the blade, then it will go through the cycle again, add flux, solder won’t stick without the flux, placing segment, heating both sides at the same time, put less heat on the blade, good consistency for the segment, minimal segment loss.

     

    High frequency induction heater for diamond Saw Blades segment 800-3000mm

     

    High frequency induction heater for diamond Saw Blades segment 800-3000mm

    High frequency induction heater for diamond Saw Blades segment 800-3000mm

    High frequency induction heater for diamond Saw Blades segment 800-3000mm

    Specification

    Name Unit Data
    Welding Diameter mm Φ800-3200
    Welding Verticality Tolerance mm ±0.03
    Welding Capacity pc/h 180-460
    Air Pressure mpa 0.6
    Hydraulic Pressure mpa 0.2
    Power w 1400
    Water consumption m³/h 1.5
    Voltage V 220V/50Hz
    Weight kg 320

    Size

    mm 1100×1050×2500

     

     

    High frequency induction heater

     

    Features:

    High frequency voltage option: 220V, 380V, 415V, 440V

    Automatic tracking working frequency, good adaptability to inductor

    Low working frequency and high power, good heat permeability

    With protection function of overvoltage, overcurrent, overheat, lack of water, lack of phase etc.

     

    Specification

    Name Data
    Voltage 220V/50Hz
    Work voltage range 160V/250V
    Output power 20kW
    Max vibration power More than and equal to 20kW
    Vibration frequency 50-150KHz
    Efficiency 90%
    Cooling water flow rate 5L/Min (0.2Mpa)
    Cooling water pressure 0.2-0.3Mpa
    Water temperature protection point 50 degree
    Dimension 460x190x380
    Load duration 100%
     

     

    High frequency induction heater for diamond Saw Blades segment 800-3000mm

    High frequency induction heater for diamond Saw Blades segment 800-3000mm

    Contact Details
    Effemax global industrial co.,limited

    Contact Person: Mrs. Emma

    Tel: 86-315-2873612

    Fax: 86-315-2873612

    Send your inquiry directly to us (0 / 3000)