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Tungsten carbide tips induction brazing machine for 280-500 saw blade

Tungsten carbide tips induction brazing machine for 280-500 saw blade

    • Tungsten carbide tips induction brazing machine for 280-500 saw blade
    • Tungsten carbide tips induction brazing machine for 280-500 saw blade
    • Tungsten carbide tips induction brazing machine for 280-500 saw blade
    • Tungsten carbide tips induction brazing machine for 280-500 saw blade
    • Tungsten carbide tips induction brazing machine for 280-500 saw blade
    • Tungsten carbide tips induction brazing machine for 280-500 saw blade
  • Tungsten carbide tips induction brazing machine for 280-500 saw blade

    Product Details:

    Place of Origin: China
    Brand Name: EF
    Certification: No
    Model Number: automatic

    Payment & Shipping Terms:

    Minimum Order Quantity: 1 set
    Price: 10000-20000USD/SET
    Packaging Details: fumigation free wooden case
    Delivery Time: 1 months
    Payment Terms: T/T
    Supply Ability: 10 set/m
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    Detailed Product Description
    Diameter: 280-500mm Application: Brazing Carbide Tips
    Type: Automatic

    Tungsten carbide tips induction brazing machine for 280-500 saw blade

     

    This machine is automatic brazing machine for brazing tungsten carbide tips with saw blades by high frequency brazing, it mainly suitable for welding TCT saw blades of dia 280-500mm in paper, wood and aluminum processing industry.

     

    Features

    1. Automatic feed carbide segments, rotate saw blades, flushing flux and centering on the saw blade in the brazing process.
    2. Centering accuracy is about plus or minus 0.03mm, brazing firmly and quality is stable.
    3. New design feeding system of rotating disk with vibration.
    4. Control the brazing by setting time and temperature, automatic adjust tempering function on high accuracy to apply various demand of brazing.

    Process

    The process of electric induction brazing is shown and explained while watching the machine in action that automates parts of this process, with the aid of manually pushing buttons at the right time and manually adding necessary materials for the brazing of the diamond blade to be completed. Diamond blades are used for cutting materials that are especially tough to cut through, such as stone, concrete or asphalt. Segments eventually wear out with heavy use and then need to be replaced to make the blade effective again for cutting through tough materials. This video shows the process of soldering new diamond segments around the outside edge of a large blade.

    After stripping it, will clean it with an air sander, it is important that the surface is clean when soldering so all will bond to it, now it will go through the heat cycle, 24 seconds, segment gets red, not it is going through the cooling cycle, the indexer, clamp the blade, then it will go through the cycle again, add flux, solder won’t stick without the flux, placing segment, heating both sides at the same time, put less heat on the blade, good consistency for the segment, minimal segment loss.

     

    Specification:

    Name Unit Data
    Brazing Diameter mm 280-500
    Hole diameter mm 50-120
    Tooth length mm 3-13
    Tooth height mm 2-7.5
    Brazing wire accuracy mm More than or equal to 1
    Brazing speed s/tooth 5
    Total power kW 1.2
    Size mm 980x880x1520
    Voltage V 220
    Frequency Hz 50

     

    Note: this machine is not including high frequency induction heater, air compressor and water pump

     

     

    High frequency induction heater

     

    Features:

    High frequency voltage option: 220V, 380V, 415V, 440V

    Automatic tracking working frequency, good adaptability to inductor

    Low working frequency and high power, good heat permeability

    With protection function of overvoltage, overcurrent, overheat, lack of water, lack of phase etc.

     

    Specification

    Name Data
    Voltage 220V/50Hz
    Work voltage range 160V/250V
    Output power 20kW
    Max vibration power More than and equal to 20kW
    Vibration frequency 50-150KHz
    Efficiency 90%
    Cooling water flow rate 5L/Min (0.2Mpa)
    Cooling water pressure 0.2-0.3Mpa
    Water temperature protection point 50 degree
    Dimension 460x190x380
    Load duration 100%
     
     

    Tungsten carbide tips induction brazing machine for 280-500 saw blade

    Tungsten carbide tips induction brazing machine for 280-500 saw blade

    Contact Details
    Effemax global industrial co.,limited

    Contact Person: Mrs. Emma

    Tel: 86-315-2873612

    Fax: 86-315-2873612

    Send your inquiry directly to us (0 / 3000)